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Structural Inspections Mackay | SureAccess

Structural Inspections & NDT Services
Mackay, Bowen Basin & Queensland

SureAccess provides certified rope access structural inspections and Non-Destructive Testing (NDT) throughout Mackay and the Bowen Basin, eliminating the need for scaffolding, minimising downtime, and ensuring uncompromising quality.

Why SureAccess

Qualified Structural Inspection Specialists Based in Mackay

SureAccess combines IRATA-certified rope access with qualified Non-Destructive Testing (NDT) to deliver thorough structural assessments at height, without the cost and disruption of traditional scaffolding.

Whether you're managing ageing infrastructure, maintaining critical assets in the Bowen Basin mining corridor, or ensuring compliance on marine and industrial structures, our team brings the right qualifications, the right equipment, and a proven safety record to every inspection.

 

We service clients across Mackay, Moranbah, Dysart, Clermont, Bowen, Collinsville, and throughout Queensland.

IRATA Certified

Rope access technicians certified to international standards

NO Scaffold Needed

Access hard-to-reach structures quickly and safely at height

Full Reporting

Photographic evidence and formal reports to Australian Standards

Mackay based

Fast mobilisation across Bowen Basin and North Queensland

NDT Inspection Services

Our NDT Inspection Services Mackay & Bowen Basin

SureAccess is qualified in all four primary Non-Destructive Testing (NDT) methods. Our inspections are conducted by competent technicians utilising rope access techniques, enabling close-up evaluations of structures, welds, and assets that would typically demand substantial scaffolding or crane setups.

01

MT - Magnetic Particle

Magnetic Particle Testing Mackay

Detects surface and near-surface discontinuities, cracks, seams, and laps, in ferromagnetic materials. Performed at height using rope access for immediate results.

  • Structural steel and welds

  • Crane booms, hooks and components

  • High-cycle fatigue components

  • Mining equipment and frames

STANDARD: AS 1171-1998 - ISO 9934 - ISO 17638

03

PT - Dye Penetrant

Dye Penetrant Testing Mackay

Fast and cost-effective detection of surface-breaking defects in non-porous materials, including non-ferrous and non-magnetic alloys where MT cannot be used.

  • Stainless steel structures and piping

  • Aluminium and non-ferrous components

  • Weld toe cracking and porosity

  • Shutdown and pre-service inspections

STANDARD: AS ISO 3452

02

UT - Ultrasonic Testing

Ultrasonic Testing Mackay & QLD

High-frequency sound waves detect internal flaws and measure material thickness. Available at UT Level 1 (basic) and UT Level 2 (advanced) for critical asset assessment.

  • UT Level 1: Wall thickness, weld quality, flaw detection

  • UT Level 2: Defect sizing, pressure vessels, structural integrity

  • Tanks, stacks, bridges and towers

  • No asset downtime required

STANDARD: AS 1710-2007 - AS ISO 16809-2020

04

VT - Visual Inspection

Visual Inspection Mackay & North QLD

The foundation of any structural inspection program. Qualified inspectors assess welds, coatings, corrosion, and structural condition at height using rope access.

  • Weld condition and quality assessment

  • Coating integrity and corrosion mapping

  • Structural deformation and fatigue damage

  • Photo and video documentation for asset reports

STANDARD: AS 3978-2003 - ISO 17637

Industries We Serve

Industries We Inspect Across Mackay & the Bowen Basin

Our structural inspection and NDT teams work across a wide range of sectors throughout Mackay, the Bowen Basin, and North Queensland.

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Mining & Resources 

 

Bowen Basin, Moranbah, Dysart, Clermont

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Coal Handling & Processing

 

Plants (CHPP)

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Oil & Gas

 

Pipelines, tanks, and pressure vessels

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Sugar Mills & Processing Plants

 

Mackay region

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Power Generation

 

Stacks, boilers, and structures

*

Marine & Ports

 

Mackay Harbour and North QLD

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Infrastructure

 

Bridges, towers, stacks, and communications

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Construction & Fabrication

 

Pre-service weld inspection

Why Rope Access

Why Rope Access for Structural NDT Inspections?

Traditional scaffolding and EWP access can add significant time and cost to structural inspection programs, particularly on complex, elevated, or remote assets. SureAccess rope access technicians can access virtually any structure safely and efficiently, reducing inspection costs and asset downtime.

|  Cost Effective

​Rope access eliminates scaffolding, cranes, and elevated work platforms. For most structural inspection projects across Mackay and the Bowen Basin, rope access is 40–60% more cost-effective than scaffold alternatives.

|  Minimal Disruption

Our technicians work around your operations. NDT inspections at height can be completed while assets remain in service, reducing shutdowns and keeping your production schedule on track.

 |  Access Anywhere

Confined spaces, elevated structures, complex geometries, remote sites, rope access reaches where scaffold can't. Our Mackay-based crews service mining, marine, industrial, and infrastructure assets across Queensland.

Service Area

Structural Inspection Services Mackay, Bowen Basin & Queensland

SureAccess is based in Mackay, Queensland, and provides structural inspection and NDT across the Bowen Basin and North Queensland and takes on FIFO and remote site work on request.

Mackay
Blackwater
Rockhampton
Moranbah
Bowen
Gladstone
Dysart
Whitsundays
Collinsville
Clermont
Townsville
Remote/FIFO
Middlemount
Cairns

Frequently Asked Questions

What NDT methods does SureAccess use for structural inspections? We carry out Magnetic Particle Testing (MT), Ultrasonic Testing (UT), Dye Penetrant Testing (PT), and Visual Testing (VT) - the four primary NDT methods. All work is conducted to Australian Standards. If your asset or scope requires a specific method or standard, let us know and we'll confirm capability before quoting.

Do I need to shut down my asset for an NDT inspection? In most cases, no. One of the key advantages of rope access NDT is that inspections can be completed while assets remain in service. Our technicians work around your operations with minimal footprint - no scaffolding to erect, no routes blocked, no production halted. For some inspection types (certain UT and MT procedures), localised shutdown of specific equipment may be required. We'll flag this clearly at scope stage.

How quickly can you mobilise for an inspection in Mackay or the Bowen Basin? For most scopes in Mackay and the surrounding Bowen Basin, we can have a qualified inspection crew on-site within 24~48 hours of scope confirmation. Emergency callouts are assessed case by case  call us directly on 0498 131 997.

What qualifications do your NDT inspectors hold? Our NDT inspectors are qualified technicians holding recognised certifications across the relevant test methods. Rope access operations are conducted by IRATA-certified technicians under the IRATA International Code of Practice (ICOP) and to AS/NZS ISO 22846. All inspection work is backed by formal reporting to Australian Standards.

What's included in the inspection report? Every inspection includes a formal written report with photographic evidence, findings summary, defect locations (referenced to drawings or grid where applicable), applicable standards. Reports are suitable for asset registers, compliance documentation, and engineering review. If you need reports in a specific format for your maintenance management system, let us know at scope stage.

Can your team inspect and carry out repairs in the same mobilisation? Yes, and this is one of the main reasons clients choose SureAccess over a standalone inspection company. Our technicians are trade-qualified across multiple disciplines. If an inspection identifies a weld defect, corrosion requiring treatment, or a coating failure, we can often remediate in the same visit ~ no second mobilisation, no extra travel costs, no delay between finding the problem and fixing it.

What types of structures and assets do you inspect? We inspect a wide range of elevated and hard-to-reach assets including structural steel, tanks and pressure vessels, stacks and chimneys, conveyors and elevated transfer points, crane structures, marine and jetty infrastructure, bridges and towers, pipework, and pre-service fabrication welds. If your structure requires close-up access for inspection, we can almost certainly reach it via rope access.

Why use rope access instead of scaffolding or an EWP for inspections? For most inspection scopes, rope access is faster, cheaper, and causes less disruption than scaffolding or elevated work platforms. Erecting scaffold to access a stack or elevated structure can take days and adds significant cost before a single inspection point is reached. Rope access gets technicians on the face within hours. For inspection and maintenance work, the cost difference is typically 30–40% in favour of rope access, a figure we stand behind based on real scopes in this region.

Ready to Book a Structural Inspection in Mackay?

Talk to our team today about your inspection requirements. We'll assess your scope, provide a competitive quote, and have your SWMS ready before we arrive on site.

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